INVESTIGATION OF SINTERING DENSITY, COMPRESSIVE STRENGTH AND TRIBOLOGICAL CHARACTERIZATION OF ELECTROLYTIC IRON-ZINC STEARATE COMPOSITE MANUFACTURED BY POWDER METALLURGY PROCESS
Keywords:
Powder metallurgy, compressive strength, Zn stearate, electrolytic iron Powder, lubricantAbstract
Powder metallurgy (PM) provides an efficient method for producing complex metallic components through controlled compaction and sintering. This study examines electrolytic iron powder with zinc stearate (ZnSt) as a lubricant to evaluate the influence of processing parameters on densification and mechanical performance. The experimental variables included compaction load (400, 450, and 500 kN), lubricant content (0%, 1%, and 2%), and particle size ranges (250–300 mesh and 300–350 mesh). Pre-sintering was conducted at 600 °C, and microstructural characterization was carried out using scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). Powders with a mesh size of 300–350 and crushed at 500 kN had the highest density. At 500 kN, the density increased by 18%. The optimum combination of the parameters 300–350 mesh particle size, 2% lubricant, and 500N load was determined to have an optimal density (ρ) of 6.812 g/cm3.
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