Optimization of Cutting Parameter during Turning Using Different Cutting Fluids

Authors

  • Nilesh Chandrabhan Ghuge RTMN University, Nagpur, India
  • Ashish M Mahalle LIT NAGPUR

DOI:

https://doi.org/10.2022/jmet.v8i2.1109

Abstract

Efforts were made to completely eliminate the toxic cutting fluids. In this regards interest in vegetable oil is growing. Minimum quantity lubrication using vegetable based cutting fluids can be used to improve the productivity and avoid environmental detriment. The main objectives of this research are to develop low cost MQL system and to evaluate performance of vegetable oil based on surface roughness. The performance of different vegetable oils such as blasocut-4000, soyabean oil, sunflower oil, groundnut oil and coconut oil is compared during turning AISI 4130. Analysis of the experimental results is performed using response surface methodology. Mathematical model for each performance parameter is developed showing relation between significant parameters such as cutting speed, depth of cut and feed rate. ANOVA test is performed to check the competency of the developed model. Optimization of the process parameter is carried out using response surface optimizer. Desirability is calculated to show the feasibility of optimization. The experimental results show that vegetable oil outperforms the mineral based fluid. Among all the vegetable oil soyabean oil gave the best result

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Author Biographies

Nilesh Chandrabhan Ghuge, RTMN University, Nagpur, India

Mechanical Engineeirng

Ashish M Mahalle, LIT NAGPUR

Professor,Mechaincal ENGINEEIRNG DEPARTMENT

References

M. Sokovic and K. Mijanovic, “Ecological aspects of the cutting fluids and its influence on the quantifiable parameters of the cutting processes”, Journal of Materials Processing Technology, pp. 181-189, 109 (2001)

U.S. Department of Health and Human Services, “Occupational Exposure to Metalworking Fluids”, (NIOSH Publication No. 98-102, January 1998

U. Heisel, M. Lutz, “Application of minimum quantity cooling lubrication technology in cutting processes”, Prod. Eng. II (1) (1994) 49-54.

Nilesh Ghuge,A.M.Mahalle “Performance evaluation of vegetable oil using MQL during turning of AISI 4130 in terms of temperature and surface roughness”, International journal of Engineering Science and computing (IJESC), Volume 6, Issue No.5, pp 5879-81,2016

Nilesh Ghuge,A.M.Mahalle,“Experimental/ investigation on the performance of soyabean oil and blasocut-4000 during turning of AISI 4130 in terms of cutting forces”, International Journal of Scientific Research in Science, Engineering and Technology (IJSRSET), Volume.2 Issue 3,pp 330-333,2016

Satish Chinchanikar ,A V Salve, P Netake,A More,S Kendre and R Kumar, Comparative, “Evaluation of surface roughness during hard turning under dry and with water based and vegetable based fluids. Procedia material Science 5-2014, 1966-75, AMME-2014

Nilesh Ghuge,A.M.Mahalle “Comparative study of different vegetable oil during turning in terms of cutting force and power consumption”, Journal of Biological Science, Volume 2, Issue 5,pp 91-94,2016

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Published

2016-12-31

Issue

Vol. 8 No. 2

Section

Others

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